What is a Tabless Battery?
In custom battery pack design, engineers face the challenge of balancing high energy density with space constraints, lightweight design, and thermal management. Tabless battery cells, known as full-tab battery cell,…
Battery Communication Protocol Options for Custom Lithium Battery Packs
In a custom lithium battery pack, the communication protocol is defined by the BMS configuration and determines how the battery exchanges data with the outside system. Different protocol choices lead…
A Complete Guide to Powering LED Lights with Batteries
Battery-powered LED lighting is increasingly used in portable, off-grid, and backup applications where direct connection to 220V mains power is impractical. Batteries used in LED lighting systems have a hard…
Engineering Guide to Designing Medical Wearable Device Battery Packs
Wearable medical devices integrate with human body, capturing health data such as blood glucose, blood pressure, heart rate, blood oxygen, body temperature, and converting these signals into actionable digital insights. Rechargeable…
The Ultimate Guide to AMR Lithium Battery Pack Design
Based on how they are built and programmed, autonomous mobile robots can do many different jobs, such as moving and inspecting materials and helping with logistics in places like hospitals,…
The Complete Guide to Designing Reliable eCall Battery Packs
Alongside the growing demand for automotive IoT, the eCall system has emerged as an integral component to enhance vehicle safety and reliability. This drives the rapid demand for durable and long-lasting…
All You Need to Know about Battery Load Testing
Batteries overheat and lose capacity over time, so rigorous testing is essential. Battery load testing measures the battery’s voltage, current, and power under various load conditions, thereby assessing the battery’s…
Beyond Tariffs: Building Long-Term Value with Custom Battery Solutions
As we navigate the changing landscape of U.S. tariff policy, it may be tempting for American buyers to abandon international suppliers to cut costs. But when it comes to sourcing…
Low-Volume Battery Packs Under Tariffs: Cost Strategies for OEMs
Tariffs are in flux, and for original equipment manufacturers (OEMs) sourcing small quantities of custom battery packs, the cost pressure is even higher. But that doesn’t mean innovation and profits…
Hot-Swapping Battery Technology: Powering Your Devices Without Interruption
Uninterruptible power supply (UPS) systems are critical in medical and industrial applications. However, many rechargeable battery-powered devices face power interruptions during battery replacement, leading to data loss or a short…
7 Key Reasons to Choose Modular Battery Pack
There is an increasing demand for high-voltage lithium battery packs in high-power applications such as industrial AGVs, large robots, and commercial energy storage systems. These applications demand enhanced safety, efficient…
