Custom rechargeable li polymer battery pack have become prevalent today thanks to the ever-increasing demand for complex and portable electronic devices. Therefore, a professional lipo battery guide from a manufacturer comes to help with customization services.
For such electronics to run reliably, efficiently, and safely, the batteries powering them must be engineered in a way that considers the unique requirements of each device. In this article, we’ll break down the customizable elements of a LiPo battery as well as the steps involved in the process of custom LiPo battery manufacturing.
The LiPo Battery Guide Before Customization
Before embarking on the battery customization process, it’s helpful to understand all of the specific battery elements that can be adapted or uniquely designed to suit a device’s exact requirements. From shape and cell brands to voltage and capacity, there is a plethora of choices to be made when it comes to rechargeable li polymer battery pack customization.
Choosing a Manufacturer
When selecting a manufacturer, be sure to consider factors such as factory capacity, production process, materials, and engineering experience. Customization is a personal service for customers. It provides custom-shaped battery solutions based on their needs, assessing battery models and brands.
When customizing a rechargeable li polymer battery pack, you must consider factors such as factory capacity, production process, materials, and engineering experience. This is different from cylindrical batteries like 14500, 18500, 18650, 21700, etc.
Customizable Elements of Rechargeable Li-polymer Battery Pack
Before embarking on the battery customization process, it’s helpful to understand all the specific battery elements that can be adapted or uniquely designed to suit a device’s exact requirements. From shape and cell brands to voltage and capacity, there is a plethora of choices to be made when it comes to LiPo battery customization.
Shape
One advantage of going with a custom rechargeable li polymer battery pack is the ability to choose a shape that fits the unique space requirements of your device. CMB offers LiPo batteries in a variety of shapes including circular, trapezoidal, and triangular.
Voltage
Voltage is the amount of electrical potential a battery contains, measured in volts (V). Standard rechargeable li polymer battery packs have a rated voltage of 3.7V, with a full voltage of 4.2V. To improve energy and endurance, custom LiPo battery packs can be equipped with high-voltage 4.35V lithium battery cells. The choice of voltage for your battery pack depends on your device’s specific working voltage platform and high endurance requirements, so be sure to consult with your manufacturer’s engineering team.
Capacity
A battery’s capacity refers to the amount of energy a battery can store. With customization, you can specify the capacity of your rechargeable li polymer battery pack to match your power needs without going over size limits. Whether your device requires more or less power than a standard lithium battery, CMB can help you choose the perfect capacity.
Discharge Rate
Different devices require different battery discharge rates, which can be customized in LiPo batteries. Drones and vapes, for example, often need a battery with a higher discharge rate than other typical electronic devices. It’s important to communicate to your battery pack manufacturer what your device’s specific requirements are for discharge and charge currents, as this is essential in meeting your battery’s needs.
Temperature Range
Temperature greatly affects battery life and performance. Typical lithium batteries operate well in a discharge temperature range of -20℃ to 60℃ and a charge temperature range of 20℃ to 45℃. However, if your device requires exposure to extremely low or high temperatures, it’s essential that the batteries used in that device are equipped to handle a wider temperature range in order to avoid battery damage and potential hazards. At CMB, we have the technology needed to safely customize batteries for high and low temperature battery charge and discharge.
Steps of Customizing a LiPo Battery
Ready to start your battery customization journey? Here are the steps you can expect to follow when customizing a battery with CMB.
Definition of Needs
You’ll begin by filling out a customization questionnaire, which includes important details such as requirements for voltage, capacity, discharge continuous current, dimensions, and application.
Confirmation of Battery Design
Once we receive your customization questionnaire, the preliminary battery design will be crafted and submitted to you for review and approval.
Draft of Technical Manual
Next, a draft of your battery’s technical manual will be provided for your review and feedback. This manual will detail the electrical circuit, battery model, and communication aspects of your customized battery pack.
Official Quote
Once you’ve approved the battery pack design and technical manual, you’ll receive an official quote within one business day.
Sample Order Confirmation
After you’ve reviewed and agreed to the quote, we’ll move forward with a sample order. At this time, an invoice will be provided for payment confirmation.
Sample Order Confirmation
After you’ve reviewed and agreed to the quote, we’ll move forward with a sample order. At this time, an invoice will be provided for payment confirmation.
Sample Production
Once the sample order is confirmed, the required materials will be arranged, and CMB’s engineers will begin the production of your custom battery pack sample.
Sample Shipment
Before shipment, we’ll provide you with pictures of the sample product as well as the final version of the technical manual. Once you sign off on these elements, the sample will be shipped via FedEx, UPS, or DHL. You will be provided with a tracking number to monitor the progress of your sample shipment. It typically takes 4-6 working days for the sample to arrive.
Full Order
After you assess and approve your sample product, CMB will move forward with the production of your full order.
The performance of a battery is crucial for the overall functionality and reliability of electronic devices. When it comes to customized rechargeable li polymer battery pack, it is imperative to choose a reliable and stable lithium-ion battery manufacturer. Paying attention to factors such as the manufacturing facility, engineering team, and quality management system is essential in ensuring a successful partnership. By following the outlined steps and working with a trusted provider like CMB, you can acquire a custom rechargeable li polymer battery pack tailored to your specific needs.
