Modular LiFePO4 Battery Pack

Modular Battery Pack Solution

CMB supplies modular battery packs in series and parallels over 10 years. Modular battery systems are commonly used in various applications, including electric vehicles, renewable energy storage, uninterruptible power supplies (UPS), and portable electronic devices.

If you have specific requirements or questions related to modular lithium batteries, CMB’s engineering team will provide tailored solutions to ensure optimal performance and efficiency.

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Case Background and Technical Requirements

Here are the key features and advantages of CMB’s modular customization.

  • CMB’s technology ensures compatibility and communication performance for the modular batteries.
  • CMB’s battery packs are engineered for structural integrity and durability, with robust connectors.
  • Our modular systems are flexible to scale or reconfigure according to your voltage and capacity needs.
  • Modular batteries are designed with safety features that comply with aviation safety standards. They are easier for you to take in the plane.

CMB's Solution and Expertise in Modular Battery Pack:

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Battery Requirements
  • Voltage: 12.8V
  • Capacity: 7Ah
  • Replacing 24V 20Ah Lead-Acid Batteries with Modular LiFePO4
  • Customized BMS systems
  • Focuses on safety and requires effective heat dissipation
  • Flexible to dimension and weight
  • CMB’s technology supports the operation in high temperatures (60°C to 100°C) using advanced heat insulation and cooling techniques, preventing thermal runaway.

  • CMB designed a system with six 12.8V 7Ah modular batteries arranged in series and parallel, combined in a 25.6V, 21Ah battery pack.

  • CMB employs advanced MCU algorithms to accurately monitor and manage each module within the BMS.

  • High safety standards and fault isolation to protect the system from cascading failures.

Battery Requirements
  • Voltage: 8V
  • Capacity: 150Ah
  • High Current Support and Cooling Issues: Inflatable boats and kayaks typically require high current support, which can lead to overheating and affect battery performance.
  • Data Transmission: The customer needs to transmit battery data to their system.
  • Parallel Usage: To extend battery runtime, support for multiple battery packs in parallel is necessary.
  • High Voltage: A high-voltage battery solution is required.
  • Battery Cell Configuration: Choose 3.2V 150Ah LiFePO4 (Lithium Iron Phosphate) cells for their high safety, long cycle life, and stable discharge performance.

  • Battery Pack Configuration: Use a 24S1P configuration (24 cells of 3.2V 150Ah in series) to achieve a total voltage of 76.8V.

  • BMS Design: Support CANBUS and RS485 for data interaction with the customer’s system. Include overcharge, over-discharge, overcurrent, short circuit, and over-temperature protection.

  • Continuous Current: 250A to meet the power demands of the inflatable boat.

  • Cooling Technology: Use liquid cooling technologies to address heat dissipation, ensuring battery performance and longevity under high current conditions.

  • Parallel Support: Support up to 16 battery packs in parallel to increase overall capacity and runtime.

25.6V 21Ah Modular Battery Pack

Battery Requirements
  • Voltage: 12.8V
  • Capacity: 7Ah
  • Replacing 24V 20Ah Lead-Acid Batteries with Modular LiFePO4
  • Customized BMS systems
  • Focuses on safety and requires effective heat dissipation
  • Flexible to dimension and weight
  • CMB’s technology supports the operation in high temperatures (60°C to 100°C) using advanced heat insulation and cooling techniques, preventing thermal runaway.

  • CMB designed a system with six 12.8V 7Ah modular batteries arranged in series and parallel, combined in a 25.6V, 21Ah battery pack.

  • CMB employs advanced MCU algorithms to accurately monitor and manage each module within the BMS.

  • High safety standards and fault isolation to protect the system from cascading failures.

76.8V 150Ah Modular Battery Pack

Battery Requirements
  • Voltage: 8V
  • Capacity: 150Ah
  • High Current Support and Cooling Issues: Inflatable boats and kayaks typically require high current support, which can lead to overheating and affect battery performance.
  • Data Transmission: The customer needs to transmit battery data to their system.
  • Parallel Usage: To extend battery runtime, support for multiple battery packs in parallel is necessary.
  • High Voltage: A high-voltage battery solution is required.
  • Battery Cell Configuration: Choose 3.2V 150Ah LiFePO4 (Lithium Iron Phosphate) cells for their high safety, long cycle life, and stable discharge performance.

  • Battery Pack Configuration: Use a 24S1P configuration (24 cells of 3.2V 150Ah in series) to achieve a total voltage of 76.8V.

  • BMS Design: Support CANBUS and RS485 for data interaction with the customer’s system. Include overcharge, over-discharge, overcurrent, short circuit, and over-temperature protection.

  • Continuous Current: 250A to meet the power demands of the inflatable boat.

  • Cooling Technology: Use liquid cooling technologies to address heat dissipation, ensuring battery performance and longevity under high current conditions.

  • Parallel Support: Support up to 16 battery packs in parallel to increase overall capacity and runtime.

Custom LiFePO4 Batteries Process

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How We’ll Work Together

Prototype

We’ll provide a sample product for you to test and approve.

Estimation

We’ll estimate you according to the volume of your demand.

Define

We’ll determine the primary battery pack for the device.

Discover

We’ll ask questions via our inquiry about your battery-specific needs. Please provide the voltage, capacity, specific battery case, and special needs.

Discover

We’ll ask questions via our inquiry about your battery-specific needs. Please provide the voltage, capacity, specific battery case, and special needs.

Modular Battery Pack FAQ

What voltage options are available for modular batteries?

Modular batteries are available in various voltage options. Common options include 12V, 24V, 48V, and more. Choose the voltage that aligns with the requirements of your application.

What applications are suitable for modular battery packs?

Modular batteries are ideal for a wide range of applications, including solar power systems, electric vehicles, backup power solutions, off-grid installations, and any scenario requiring customizable and scalable energy storage.

Are modular batteries safe to use?

Yes, modular batteries are equipped with safety features, including overcharge protection, thermal management, and short-circuit protection. These features ensure the safe and reliable operation of the battery.

Can I monitor a modular battery system remotely?

Many modular battery systems offer advanced monitoring and control features. Users can track performance, adjust settings, and receive real-time alerts remotely App.

Tailored Customization

Our design team can create custom battery designs for just about any device or machine.

Timely Delivery

Our efficient production and distribution process gets your product delivered in a timely manner.

Quality Guarantee

We stand by our products and guarantee you’ll be happy with your purchase.